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​Essential guide: Our Critical Risk expectations

The word MUST means it is a mandatory requirement. Where you see the words YOUR CALL it means you are strongly advised to do this, but you can use your judgement.

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Planning 

Crane operators MUST review lifts, including boom length/ angle, radius, gross capacity, net load weight, and travel path.

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Documented lift plans MUST be developed for higher risk / complex lifts such as:

  • panel installation

  • lifting personnel in a lift cage

  • erection of lifts with a tower crane

  • working near live overhead power lines

  • lifts > 85% rated lifting capacity.

  • heavy lifts where load is greater than 50 tonnes

  • lifting with two cranes

  • lifting unbalanced objects.

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Operating conditions 

Load chart/s MUST be available in the crane cabin and operator’s manual.

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Daily pre-starts MUST be completed by crane operators and recorded in the crane’s logbook.

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A method of positive communication MUST be established ( i.e., designated crane channel or recognised hand/ whistle signals)

 

Exclusion zones MUST be established around the crane working area.

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Crane operations MUST not be carried out in wind speeds greater than 11km/hr.

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Crane set-up

The crane location MUST be assessed for factors that may affect the cranes stability, increase any risk of collision, or contact with overhead powerlines.

  • the crane standing area MUST be able to withstand the forces imposed on it.

  • where required, engineered work platforms MUST be verified by a geotechnical engineer.

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Where required, engineered work platforms MUST  be verified by a Geotechnical Engineer.

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A permit for work MUST be issued for mobile cranes and vehicle mounted cranes using outriggers.

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Lifting equipment 

Lifting equipment MUST be:

  • tagged and included in lifting equipment registers with the accompanying inspection records

  • inspected as required by a competent person, they MUST be tagged or marked accordingly

  • visually inspected prior to use and withdrawn from use when damaged

  • all soft slings MUST be visually inspected prior to use.

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Falling objects 

Controls MUST be in place to manage the risk of falling objects (i.e., preventing free-fall, or by object fall-arrest systems).

 

Where practicable, loads MUST not to be lifted over workers or public access areas.

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If there is a risk of people being hit by a falling object, control measures such as exclusion zones, or suitably designed gantries MUST be used.

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Training and competency

Personnel involved in crane operations MUST hold the required qualifications for the tasks that they perform.

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Crane operators MUST have documented evidence of familiarisation training on the crane being operated.

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Trained and competent dog men are required for slinging all loads, and when directing crane operators when the load is out of view.

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Important resources
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